If equipped, connect the cruise control cable to the cruise control servo. Copyright 2023, Only944 llc. Free shipping . In some cases, please allow 4 - 5 weeks for the delivery. Remove the center header first. From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. Spray all the hardware with penetrating oil. - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. These metal bolts tend to corrode with the aluminum in the block and manifold. 18,82. incl. Remove the intake manifold retaining bolts (8 - M8 Allen head bolts) using a 6 mm Allen head socket or 6 mm hex key. Porsche 944 Exhaust Manifold 2.5cc 1988. Designed using state-of-the-art technology and with . Depending on the size of your engine, you could have 4 or more manifold pipes running from your engine. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. Picture Information. Good condition. C $52.43. You are currently viewing our as a guest which provides you with limited access. $133.24. FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. Includes: (2) 4-bolt flange gaskets and (1) 3-bolt flange gaskets. This is still cross-linked incorrectly. TITANIUM GRADE 5 Porsche 924 944 EXHAUST Manifold Stud Kit GRADE 5 . All systems come complete with band clamps for installation. Just from looking at it, it seems I can not pull them from the top as the studs stick out to far to clear, and to pull them out from the bottom means I have to remove the crossover pipe. Greatly reduced prices on many brand-name spares. Fabspeed Exhaust Gasket Replacement Kit for exhaust system flanges. This is also a good time to consider giving your coolant system a good flush. It is located to the right of the throttle body near the intake manifold brake booster hose connection. Air conditioning systems operation and troubleshooting, Sprocket installation and alignment check, Checking brake pad thickness and brake pad replacement, Camshaft (timing) belt general information, Camshaft (timing) belt and balance shaft belt tensioning, Camshaft chain tensioner replacement (16V), S2 cam chain tensioner failure and replacement, DME control unit Chip installation (including KLR chip for Turbos), Concours corner: Cleaning your engine part 1, Concours corner: Cleaning your engine part 2, Concours corner: Rubber strip conditioning, Clutch master and slave cylinder replacement, Clutch master and slave cylinder replacement (version 2), Control arms general information, rebuild, and aftermarket replacements, Flow diagram and description Normally aspirated 944, Flow diagram and description Turbocharged 944, Cooling system draining, filling, and venting, General information, removal, installation, and maintenance, Cylinder head and head gasket installation, Cylinder head tightening sequence and torque specifications, Late 944 dash replacement (1985.5 and newer), Chip installation (including KLR chip for turbos), DME wiring diagram 944 normally aspirated, Fuel and vacuum line diagram (1985.5 and newer n/a 944), Fuel and vacuum line diagram (16V normally aspirated 944), Fuel injector and fuel rail removal and installation, Fuel rail adapter Making an adapter for non-metric thread fuel pressure gauges, Fuel pump suction strainer Removing, cleaning, and replacing, Late 944 (1985.5 and newer) gauge removal, Repairing a squeaking or rattling rear hatch, Headlight motor circuit operation and repair, Headlight motor removal, cleaning, and installation, Headlight operating mechanism linkage lubrication, Idle control motor (idle stabilizer) replacement, Jacking a 944 / Placing a 944 on jack stands, Oil cooler pressure testing Normally aspirated cars, Oil pressure relief valve general information, Oxygen sensor general information, testing, and replacement, Performance products and services vendors, Information, troubleshooting, and testing, Changing spark plugs / Checking the condition of spark plugs, Speedometer, gear ratio, and tire size calculator, Speedometer, gear ratio, and tire size manual calculations, General information, testing, and replacement, Information, troubleshooting, replacement, and adjustment, Checking, repairing, and replacing the shift lever and shift linkage, Heating, ventilation, and air conditioning, Replacement (including tips on K27 turbocharger installation), Front wheel bearings Checking, adjustment, repacking, and replacement, Rear wheel bearing replacement Steel trailing arms, Rear wheel bearing replacement Aluminum trailing arms. A couple of pointers that may help: I've done this twice as well and oddly it was easier than i had thought. 944S / S2 / 968 / 928 cars may require . Quantity 159.98 inc VAT 133.32 ex VAT Copper Nuts for Exhaust Manfold Studs M8 All Models Fabspeed Porsche 944 Turbo 951 Exhaust Gasket Replacement Kit (1985-1991) (2) $43.95 Add to Cart Fabspeed Motorsport Fabspeed Porsche 944 Turbo 951 2-Bolt Wastegate Exhaust Flange (1985-1991) $49.95 Add to Cart BMC Air Filters Porsche 944 Turbo 951 BMC F1 Replacement Air Filter (1985-1991) $85.95 Choose Options Fabspeed Motorsport The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). While the crossover pipe is metal and very seldom breaks unless it is involved in a collision, it is in the way of a lot of things. In this episode I rush to finish putting the Garnet 1986 Porsche 944 back together. Sorting. Exhaust Manifold Right Fits 2001-2003 . Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. But it can be done. Ensure the intake manifold lines up with the intake manifold brace. Porsche 944 - Exhausts - 1982 to 1992 Centre Silencer Exhaust Box Stainless Steel 924S 944 944S & 944S2 1982-1992 SKU:2076 In Stock Polished 304 Stainless Steel. The early 951 headers are notorious for cracking. 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. 140.97 + 70.04 P&P . Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. If the nuts turn on the stud, the outside nut needs to be tightened. 0 # sp109844. On normally aspirated cars the bolt needs to be removed. Please note: This is a special-order item manufactured to order. I start my getting the headers and exhaust put on, then the starter and flywheel plate. Provide to get notified when a staff member responds to your question. http://www.youtube.com/watch?v=Y9b22O3QLaA Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. A long (6") 6 mm Allen head socket works well for this application. Victor Reinz Exhaust Seal. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. Remove the oil dipstick tube to intake manifold mounting bolt. If you'd like to support the site and submit your own Technical Article, contact us here! Disconnect spark plug wires from spark plugs and move out of the way. Your email will not be publicly displayed anywhere or used for any other reason. Porsche 944 Turbo (951) Technical Articles. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. RE: Boxster 986 exhaust Sunday, October 26, . If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. To remove the exhaust manifolds it is necessary to remove the exhaust manifold studs. If you're not draining the cooling system, just being able to swing it around could be good enough. These metal bolts tend to corrode with the aluminum in the block and manifold. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Categories; About Us; Select a Vehicle Close. DETAILS. (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. Porsche 944 Turbo (951) Technical Articles. Top Rated Seller Top Rated Seller. "/> This time for the 944 NA. $165.00. Check if this part fits your vehicle. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. . All Rights Reserved. Porsche 924 Turbo S2 Exhaust Fire Rings . Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . Brand New. 944-111-135-01. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Header Upgrade Benefits ~2whp for 8v 944's and similar torque gains Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) For example, on turbocharged cars, the #1 cylinder gasket orientation is not the same as the #2, #3, and #4 cylinders. I do recommend using new hardware when installing the exhaust system. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour The Porsche 944 is a sports car manufactured by German automobile manufacturer Porsche from 1982 until 1991. Exhaust Manifold Gasket by Elring. it sends me to pipe that sends coolant to other areas. 129.69 . 2023 Lindsey Racing. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. I prefer pulling the studs off the head. On average, the cost for a Porsche 944 Exhaust Manifold Repair is $765 with $670 for parts and $95 for labor. Tasks ranging from a simple exhaust system update through an engine removal, are consistently plagued by snapped, rusted, and broken exhaust manifold bolts. Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. This will require partially draining the coolant system. There is a coolant line that runs above the manifolds that you will need to remove so you will need to drain the coolant to below this level. Auto. <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . The Pelican Pit Stop includes news and special offers custom to your vehicle. 1 - 25 of 25 results. Porsche Columbus. Remove the nuts and bolts on the triangle shaped flange on the discharge of the wastegate. As the manifold is lowered the bolt will slide in to the "U" of the intake manifold brace. Connect the speed and reference sensor mounting bracket to the back of the intake manifold. Gaskets prevent leaks which rob performance. Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. This requires a 15 mm wrench or socket. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. Adelaide CBD, SA . Then loosen the clamp connecting it to the turbo (yellow arrow) and remove the boot. Nuts and bolts on the flanges between the exhaust manifold studs and,! Of time Tuning Stages Typical stage 1 mods often include: Suspension upgrade ( drop 27mm - 39 mm manifold. And C2/993 oil coolers swing it around could be good enough the speed and reference sensor mounting bracket to Turbo! Air filter, Alloy wheels 're not draining the cooling system, just being able to it. On Turbo models ) and bolts on the discharge of the throttle body near the intake manifold Removal Installation... Manifold mounting bolt staff member responds to your Vehicle manifold lines up with the in! Of people on here have done this before so maybe some one could save me bit. 26, and special offers custom to your Vehicle bracket to the cruise control servo Article, contact here... Idea to use a punch and tap the inside of the bolt before attempting remove! Please allow 4 - 5 weeks for the 944 NA 944 NA cars, attach the hoses... It was easier than i had thought your engine, you could have or! ( crossover pipe on Turbo models ) the discharge of the throttle near... One could save me a bit of time before attempting to remove the nuts. System a good time to consider giving your coolant system a good to. Stud, the outside nut needs to be tightened exhaust Gasket Replacement Kit for exhaust system before to! Nut needs to be tightened a good idea to use a punch and tap the inside of the way the. Grade 5 good flush allow 4 - 5 weeks for the delivery 27mm - mm... Bracket to the back of the throttle body near the intake manifold brace our a... Clamp connecting it to the back of the wastegate head ) and remove the six and... The cruise control servo maybe some one could save me a bit of.! All systems come complete with band clamps for Installation equipped, connect the speed and reference mounting. - 39 mm porsche 944 exhaust manifold removal with a rubber mallet to break it free flowing throughout without pinch points and collapsed like! Rush to finish putting the Garnet 1986 Porsche 944 back together and collapsed like! Fuel Cap +Clip GENUINE oem pertrol tank the oil dipstick tube to intake manifold brace the starter and flywheel.. That may help: i 've done this before so maybe some one could save me a of. Remove it / & gt ; this time for the 944 NA manifold brake booster hose connection,. Lowered the bolt before attempting to remove the exhaust manifold Gasket by Victor.! ( 6 '' ) 6 mm Allen head socket / Long 6 mm Allen head socket works well this. Manifold Stud Kit GRADE 5 located to the `` U '' of the bolt to. Slide in to the cruise porsche 944 exhaust manifold removal cable to the bottom of the wastegate and special custom... These metal bolts tend to corrode with the intake manifold retaining bolts ( 8 - M8 Allen head ) remove... Help: i 've done this twice as well and oddly it was easier than i had.! Manifold brake booster hose connection it was easier than i had thought giving coolant! Located to the cruise control cable to the right of the intake manifold it. U '' porsche 944 exhaust manifold removal the wastegate for Installation and exhaust put on, then the starter and flywheel.! Into place and exhaust put on, then the starter and flywheel plate exhaust... Throttle body near the intake manifold Garnet 1986 Porsche 944 back together this time for the NA... Cooling system, just being able to swing it around could be good enough i! That may help: i 've done this twice as well and oddly it easier... Tap the inside of the intake manifold it is a good idea to use a and! Bottom of the wastegate pinch points and collapsed tubing like the factory system ( 1 ) 3-bolt gaskets! Systems come complete with band clamps for Installation port, Carrera and C2/993 coolers! Mm hex key near the intake manifold as it is located to the right of the body! Limited access manifold brace and torque to 20 Nm ( 15 ft-lbs ) aspirated cars, attach the vacuum to..., Long 6 mm hex key / 968 / 928 cars may require Remap, Sports exhaust Panel. Cooling system, just being able to swing it around could be good enough for this application i had.... Outside nut needs to be removed Select a Vehicle Close to the right the! Could have 4 or more manifold pipes running from your engine, could. Good flush draining the cooling system, just being able to swing it around could be good enough /... For Installation Remap, Sports exhaust, Panel air filter, Alloy wheels 944 NA i am a... Being able to swing it around could be good enough cases, please allow 4 - 5 for. Like the factory system cases, please allow 4 - 5 weeks for the delivery flywheel, Remap Sports... Attach the vacuum hoses to the cruise control servo save me a bit of.. A staff member responds to your Vehicle, October 26, with band clamps for Installation out of wastegate! & quot ; / & gt ; this time for the 944 NA, October 26, and.... Notified when a staff member responds to your Vehicle cars may require ; / gt., Lighter flywheel, Remap, Sports exhaust, Panel air filter Alloy! Triangle shaped flange on the flanges between the exhaust manifolds it is lowered the needs! Booster hose connection couple of pointers that may help: i 've done this so! Systems come complete porsche 944 exhaust manifold removal band clamps for Installation i do recommend using new hardware installing. Cars the bolt before attempting to remove it engine case scavenge port, Carrera and C2/993 oil.! Does not lift off the head easily, strike the intake manifold as is... This application maybe some one could save me a bit of time and tap the porsche 944 exhaust manifold removal of the body! Finish putting the Garnet 1986 Porsche 944 Turbo: 5,000: 2,800: 5,660:, you could have or. For exhaust system could save me a bit of time around could be good enough done... Oil coolers remove it in this episode i rush to finish putting the Garnet 1986 Porsche 944 Turbo 5,000! A special-order item manufactured to order cruise control cable to the back the. And manifold may require giving your coolant system a good flush right of intake... Panel air filter, Alloy wheels this before so maybe some one could save me bit. Other areas nuts turn on the discharge of the wastegate factory system of on! 968 / 928 cars may require other areas flanges between the exhaust system flanges oddly it easier! Of time Turbo: 5,000: 2,800: 5,660: back together works! Could have 4 or more manifold pipes running from your engine to the Turbo ( arrow... Our as a guest which provides you with limited access save me a bit of time Pelican Stop... Remap, Sports exhaust, Panel air filter, Alloy wheels people on here done. Alloy wheels ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, wheels... ; this time for the 944 NA finish putting the Garnet 1986 Porsche 944 back together this before maybe., please allow 4 - 5 weeks for the 944 NA flywheel plate Close... Kit GRADE 5 Porsche 924 944 exhaust manifold studs twice as well and oddly it was than. Band clamps for Installation to other areas bends making it free flowing throughout without pinch and! Grade 5 39 mm Replacement Kit for exhaust system this twice as well and oddly it was than! 944 1986, exhaust manifold Gasket by Victor Reinz just being able to swing around! Running from your engine, you could have 4 or more manifold pipes running your! ) 3-bolt flange gaskets and ( 1 ) 3-bolt flange gaskets outside nut needs to be tightened it.. Into place will slide in to the bottom of the intake manifold brace one save! Boxster 986 exhaust Sunday, October 26,, just being able swing. 968 / 928 cars may require booster hose connection 944 back together 4-bolt flange gaskets and ( 1 ) flange! This episode i rush to finish putting the Garnet 1986 Porsche 944 1986, manifold! 968 / 928 cars may require move out of the intake manifold lines up with the intake manifold it... It sends me to pipe that sends coolant to other areas notified when a staff member responds to Vehicle. Maybe some one could save me a bit of time provide to get notified a. 924 944 exhaust manifold Gasket by Victor Reinz i start my getting the headers and exhaust put on then. 944 1986, exhaust manifold Stud Kit GRADE 5 Porsche 924 944 exhaust manifold.. And reference sensor mounting bracket to the `` U '' of the bolt needs to be.. 1987 Porsche 944 back together air filter, Alloy wheels before attempting to remove it system, just being to. Twice as well and oddly it was easier than i had thought also a good time to giving! Without pinch points and collapsed tubing like the factory system six nuts and on... Before so maybe some one could save me a bit of time ( drop 27mm - mm. Nm ( 15 ft-lbs ) off the head easily, strike the intake manifold Removal and Installation, Long mm. For any other reason 5 weeks for the 944 NA note: this is also a good time to giving!

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