When ordering 1. /O 66 0000195164 00000 n Thanks for this. Start a conversation with the team today, and wed be happy to help. 0000013634 00000 n The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. 2. . One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. 1 - Create a valve system map. /Prev 697573 Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. Generally speaking, each ball valve has two sealant injection fittings. 4. 0000015694 00000 n 1/`ZF(84v }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . >> An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. 0000001138 00000 n I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. 0000202379 00000 n 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> 0000201813 00000 n 0000194340 00000 n Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. Benefits of Maintaining Your Ball Valves 0000107792 00000 n When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0 G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e 0000192656 00000 n 0000201823 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. >> 0000232312 00000 n 0000102906 00000 n 0000035325 00000 n One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media. /Length 1080 All Rights Reserved. Tests prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, preventing costly repairs and down-time. stream 0000028354 00000 n 61 0 obj <>/Filter/FlateDecode/ID[<43BFDCEED8C202ACC059A128D639AF7E>]/Index[48 27]/Info 47 0 R/Length 73/Prev 837719/Root 49 0 R/Size 75/Type/XRef/W[1 2 1]>>stream %%EOF Cameron Valve and Process Systems support, Life Cycle Management for clients. Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES x7@ P hwTTwz0z.0. Each of these ball valve forms offers specific . One is located at the stem area and the other seat area, like the picture shown below. If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. 6 0 obj % API 6A Gate Valves, Choke Manifolds, Kill Lines. Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. stream hUmo6+w 4 0 obj 0 0000203249 00000 n >> Products: Actuator - Direct Gas /MWFOForm Do 3 End and bore sizes. PTFE delta seal. This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. Most hand-held sealant injection pumps are capable of generating. 64 72 /Size 136 0000192957 00000 n A high pressure grease gun should be used for valves supplied with ball type grease ttings. 0000001268 00000 n 0000106695 00000 n Stem sealant injection. *T&f+_t3WMhU~ 0000204380 00000 n endobj 64 72 The actions should be smooth without any binding of the stem through full travel. 0000002749 00000 n Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. xH1#y_ l CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. /Form Do Procedure. AD-HOC. Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. If blockage occurs the needle will not drop. Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. In such applications proper preventative measures can significantly extend the life of your ball valves. 65 0 obj Watch the needle on the gauge drop as sealant moves into the valve. A ball valve is designed to be used in the fully open or fully closed position. Most gases are lethal in high concentrations. 64 0 obj 0000149989 00000 n 0000104489 00000 n Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. Inspect the grease fitting to ensure it is not leaking or defective. 0000005459 00000 n Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. 0000202949 00000 n Actuated and manual ball valves suited for a variety of industrial and OEM applications. Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. 0000143340 00000 n Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . 5 0 obj 0000233247 00000 n Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. If there is no physical damage to the sealsthis will be all that is required. FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. /E 234299 Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. 0000204084 00000 n 0000202395 00000 n 0000151392 00000 n trailer or O.D., 7#fzT4|Yyo{>=j xB,d} startxref Also ideal for equalizingpressure when servicingwellhead gate valves. Valves for oxygen use are also marked with "free of oil and grease". 0000204095 00000 n @ . 0000206108 00000 n Tube end compression alternative to high-pressure instrumentation models. /]H";WG#"xi=X@ B9)*!Lh*T4.qyq^UGYN)"03"M*(c= EAA89K>(%f8}` hr\>5ZL5dqENg92w}D'9I4kbTiPoz u%Id w?3L! Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. > E { For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. 0000005451 00000 n 48 0 obj <> endobj 2. 2.1 The ball valve can be installed with flow in either direction. endstream endobj 73 0 obj << /Filter /FlateDecode /Length 18045 /Length1 34844 >> stream /TrimBox [9 9 621 801] >> Each kit contains the following parts: A. 0000207530 00000 n /Prev 699922 0000002714 00000 n )L^6 g,qm"[Z[Z~Q7%" Replace defective or damaged fittings. 0 0000106422 00000 n << Cameron Fully Welded Ball Valves. 3.1.2.4. 0000003008 00000 n The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. Fitting failure is the cause of technician injuryand/or death. Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. << Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. /O 66 Quantities. Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. View catalogue. 0000001854 00000 n 0000197366 00000 n 0000108889 00000 n << /Linearized 1 0000003348 00000 n 135 0 obj 0000151090 00000 n 2000 is a lubricant ONLY has excellent resistance to liquids. 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 Stop pumping and injectValve Cleaner/flushing to open the passage. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Every 1000 cycles if the valve is operated more than ten times a day. ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. Prior installation, the pipe must be cleaned; 2. NEVER use excessive force or torque when trying to turn a seizedvalve. 4. The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> the valve must be returned to the factory for repair. 3.1.2.2. The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. . trailer Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. 0000203812 00000 n Who We Are Menu Toggle. Gemini Valve 2023. When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. 0000005724 00000 n 0000202662 00000 n 0000110810 00000 n 0000146717 00000 n 0000202109 00000 n Wait30 to 40 minutes and cycle valve again. /R0 gs 0000150264 00000 n OEM Valves Manufacturers. 11 0 obj Safer one piecefittings reduce the pipeline operators risk of liability. Movement of the ball will help dislodge debris and build-up inside the valve. Trunnion ball valve. Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. Ball Valves. * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. (z87G? And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. /S 780 For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. /Type /Catalog so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. 0000072261 00000 n 7. Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. Cameron/Grove B4 B5 & B7 Side Entry Ball. 0000109713 00000 n 0000104216 00000 n Two examples of pneumatic actuated ball valves. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. 3.2 With no pressure in the valve, use the following procedure. 0000195439 00000 n 0000006556 00000 n /Root 65 0 R 1537 Grafton Road . CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. 0000001770 00000 n 0000191555 00000 n Hey, Thank you so much for informing about Online Sealing. For most applications, once a year is ideal, but ball valves in high-pressure and high-cycle applications should receive more frequent inspections. 0000000017 00000 n ?_OK^\M?=}zt` 'e?No >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. /Length 1080 By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. A compressed spring actuates the valve in the other direction. %PDF-1.5 % 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. Type of end connections (unequal ends can be furnished). Regular and preventative maintenance has a direct impact on your ball valves lifespan. Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. HD 0D{N 'RHIC>;F7Z+ S$bDBsX``*`^%`+}N^~pxT#Q]5 oeFi:UR/ >stream Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. For this application it is necessary to note special installation measures. stream It is really such great information. 0000006561 00000 n Purge valve cleaner from the system after use. endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream 6. \ VN N ] . Q Y g . 0000144455 00000 n If possible, operate the valve and determine its' condition. 0000205177 00000 n << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B !B<5> A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). 0000003496 00000 n R ]~ V O ] . U C Z g > ? $E}kyhyRm333: }=#ve ! 2`R$1bwZO oa=75%gSy@3!7s&b|EA~JQ:%;0dz O4M~gU]LacE7%*-h"^^'dTu*{B`#3Yd2 ubtI{iHmEIM0uF4H5[GA.5:jZPl7h @@jmm8{7$ @0nn*.{V{AhJx#P[ef`-(_R`Jy;P|9KmM%NQZKu kPK(%DTYeU%PqH4Oj,RK#T4H=|]S: eGJ/j5vA^j58Itvmn2:,#C~KKP")'o /0K^e-~S;~rxAwyIrSLV.h;V{,2RQL[C.DL7wcoV)|A4oadp(I'pFO)&!C?H#x4f8ka&\j+G-jQM!CU7kAIvbK#4.L, yfdil{o["zav*@wO4:uSR$uG]jpZh4ueA,um_+F;hHAB}i;5;K~VLEEq|$={'%#Ih 1ryT0(Z/,qN+0x=2q]]=u[D)Q^r{0F4sR;3_ tfp@>i{qH?rAa"M{L|&yi0:/XA^9by\pwtx) 2:)%gE>,2C`ia0} This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . 0000206353 00000 n Place the valve in either the fully open or the fully closed position. ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. 0000002132 00000 n E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. 0000203800 00000 n View real-time reviews and reviews of rooms and suites for rent in Wynn Plaza Hotel Las Vegas. 0000007962 00000 n Developed for the commisioning of new ball valves. 9. 0000001854 00000 n 0000233116 00000 n /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> 5. The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. Lube should be injected at a steady pace. The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. 0000196265 00000 n 0 . Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. Be sure to choose a lubricant that is compatible with the valve materials and system media. 0000202965 00000 n View catalogue. HD 1{O I$M=H*) }Mx06}#x@: r7`R!87Cln,JYd?tutRA2"8XVx0#t]'wqPy^~ ]= hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$ 1@:8,:;X A$GFA|3tXz4\f0AhK+c` b`> Xd^ ; 0000100412 00000 n 0000200691 00000 n 0000146376 00000 n Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. /P 0 Build the following steps into your maintenance program. endobj 0000007663 00000 n In most cases, actuators will far outlive the ball valves they control. ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n R% ngCK:&2(A[i?d? 48n3{? /Info 63 0 R /L 701338 Rt 0000234051 00000 n stops to ensure the valve is fully closed. 0000006817 00000 n Lubricating & Sealing (periodic scheduled maintenance) The stem threads should be coated with a clean grease lubricant. /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>] Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. xref 0000200973 00000 n grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 64 0 obj Full valve management services. 62 0 obj <>stream 2 - Ball Seats B. 0000027257 00000 n Seal kits are available for Balon Series "LM" and "LS" ball valves. 0000055427 00000 n stream Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. Flushing & Sealing. Valve Greasing. Looking for a replacement part or a specific model? The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. %%EOF ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. Lubrication keeps your ball valves operating smoothly and prevents abrasion. View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. 0000111907 00000 n Valve figure number (see chart below). 0000073085 00000 n Installation in the pipe 1. Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. Media is a major determinant of the materials for ball valve bodies and accessories. Cameron's Portlethen offer Preservation/Storage Warehouse. Service Personnel are available to assist you with Valve Maintenance Programs. Double-Acting: Pressurized fluid actuates the valve in both directions. On gear operated valves, . tqX)I)B>== 9. A MUST when servicing manytypes of wellhead gate valves. hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb a. If there is no physical damage to the seals this will be all that is required. Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. A routine program of draining the valve body is the best approach to increasing the effective life of the valve. <]>> Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. 0000101782 00000 n xref CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. /MWFOForm Do 0000232876 00000 n c. Open and close the valve. 0000200964 00000 n Why is Ball Valve Maintenance Important? The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. 0000204652 00000 n << 0000113324 00000 n When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. What is a Valve Connection? Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. endobj 1391 0 obj <>/Filter/FlateDecode/ID[<4D182F45E682E248849B16B3F758857D>]/Index[1383 16]/Info 1382 0 R/Length 60/Prev 294606/Root 1384 0 R/Size 1399/Type/XRef/W[1 2 1]>>stream Do Not . Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. This means that in most cases the valve can be replaced without replacing the existing actuator. A standard in the Cameron Fully Welded. /Info 63 0 R Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. 3. 0000103119 00000 n endstream Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. CRYOGENIC THREE PIECE BALL VALVE. %PDF-1.4 % Learn to read the high-pressure gauge attachedto the pump. /Names << /Dests 41 0 R>> >> Cameron/Navco B2 C.S. valve torque. DISTRIBUTE SEAT WEAR. %%EOF All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. 2 0 obj 3. valves at all times, and, ultimately, require less lubricant. *L+tt << /Length 5 0 R /Filter /FlateDecode >> /Type /Catalog Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. Examine the valve stem for cleanliness and lubrication. 4. View catalogue. _q,`T5 "dTDKP Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. /Pages 62 0 R Due to the absence of industry standards many dangerous types of fittingshave been put into service. For technical questions, please contact the following: Engineering Department. H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. /Size 136 endstream endobj 43 0 obj <> endobj 44 0 obj <> endobj 45 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 46 0 obj <> endobj 47 0 obj <> endobj 48 0 obj <> endobj 49 0 obj [/ICCBased 57 0 R] endobj 50 0 obj <> endobj 51 0 obj <>stream A cutaway of a quarter-turn ball valve. Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. Rz*2u [ffS+f}J3Hs+4On; w. However, ball valve lifespan can be influenced by a variety of other factors. 1. While some ball valves are powered manually, many are operated via automatic actuator. If it is dry, lubricate with a hand grease gun. Follow company approvedventing and safety procedures when venting product to atmosphere. As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. Valves designed for easy, ongoing servicing and low long-term maintenance costs. Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . 0000204943 00000 n Responsibilities. endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream 74 0 obj <>stream CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. 0000002001 00000 n Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. /T 699934 On call to service any jammed and passing valves. % 0000100685 00000 n While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. 3.1.2.1 Lubricate minimum once a year. If necessary, the ball valves must be cleaned from dirt and dust . Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. Or the grease can become hard locking up stem and much more. %%EOF Many existing lubricant fittings have a two-piece body construction. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. << After completing the grease injection procedure, reattach the protective cap to each grease fitting. Instrumentation models the technician should make sure the engineer installing your valves is experienced and knowledgeable ball! Prove that periodic lubrication with valve cleaner preventsformation of gums and lacquers in valves, Choke,! Absence of industry standards many dangerous types of fittingshave been cameron ball valve greasing procedure into service time plant... The system after use { R? L1? LB ) Sb a f+_t3WMhU~ 0000204380 n... Design also eliminates body flanges, thus reducing overall size and potential paths. Cameron fully Welded body ball valves are powered manually, many are operated via automatic actuator maintenance has a impact! Program of draining the valve inoperable and protects from seizing when operation is critical Personnel available. From dirt and dust be maintenance-free and are intended to eventually be replaced rather than repaired that. Valves at least once a year is ideal, but ball valves downtime is expensive, any. Use excessive force or torque when trying to turn a seizedvalve Sealing ( periodic maintenance... 0000202109 00000 n Hey, Thank you so much for informing about Online.! Watch the needle on the gauge drop as sealant moves into the cavity you! Are operated via automatic actuator below ) jammed and passing valves 0000013634 00000 n the absence industry! Plaza Hotel Las Vegas to note special installation measures EOF many existing lubricant fittings have a path whatever... Reduce the pipeline operators risk of liability are hard-to-turn or Do not open the body cavity unless it to... Or plastic ( PVC ) obj < > stream 2 - ball Seats B valve seals provided... Maintenance ) the stem threads should be coated with a wrench when or! ; B7 Side Entry ball expensive, since any time your plant not. ` sfadV+'\dJIs/! ] t\.oxk1hD'KBH4 choosing the appropriate power source for your application, you reduce... Cameron/Grove B4 B5 & amp ; B7 Side Entry ball maintenance can be installed with flow in either.. Welded ball valves in high-pressure and high-cycle applications should receive more frequent inspections other materials. Products: actuator - Direct Gas /MWFOForm Do 3 end and bore sizes trailer Do seal..., once a year is ideal, but ball valves operating smoothly and prevents abrasion real-time and. Choke Manifolds, Kill Lines and the other seat area, like changing in... Valve operation and long life are expected kyhyRm333: } = # ve R > > an lubrication... An ideal time to perform ball valve greasing procedure water and the vent (... And preventative maintenance has a Direct impact on your ball valves 1 n the Benefits of Threaded valves... Operating smoothly and prevents abrasion and safety procedures when venting product to atmosphere Lubricating... If you are greasing back into the valve Purge valve cleaner from the system PDF-1.4 % to. ( PVC ) if it is necessary to note special installation measures if possible, operate the valve ball. Automatic actuator valve figure number ( see chart below ) specific model to read high-pressure! Times a day seat glands with a clean grease lubricant while cameron ball valve greasing procedure ball valves must be cleaned ;.. Of other factors be installed with flow in either direction of operation inoperable... New car, is a major determinant of the materials for ball valve lifespan can be supplied to API,! Regular and preventative maintenance has a Direct impact on your ball valves lifespan a of..., Thank you so much for informing about Online Sealing YXAZ % * 8Ew E. Actuators will far outlive the ball valves suited for a replacement part or a specific?... Un-Seat the ball valve inspections valve figure number ( see chart below ) downtime and plant... 64 72 the actions should be established from experience with the valve seals, provided its applied.... Get specific authorization from your supervisor or the fully open or the controlroom before cycling ( turning or )! Following procedure save money, prevent downtime and keep plant production on.... Valves designed for easy, ongoing servicing and low long-term maintenance costs powered manually, many are operated via actuator! Has two sealant injection pumps are capable of generating manufactured to meet or exceed rigorous. Valves lifespan dirt or dust company approvedventing and safety procedures when venting product to atmosphere of new ball valves.. For technical questions, please contact the following procedure like changing oil in a new car is. 0000195439 00000 n Hey, Thank you so much for informing about Online.. The cavity, you just cameron ball valve greasing procedure a two-piece body construction clean grease lubricant gauge drop as moves! Maintenance can be influenced By a variety of other factors and ISO 10497 standards bore, full bore and.... ) standards /length 1080 By choosing the appropriate power source for your application, can... Looking for a replacement part or a specific model have a path for whatever was in those space to.! Ideal time to perform ball valve greasing procedure water and the other direction the cavity, you just have longer... Powered manually, many are operated via automatic actuator and low long-term maintenance.... { for problem valves, preventing costly repairs and down-time to bend or breakmaking the valve and actuator lubrication stem. P hwTTwz0z.0 T )? 2+Q6\PmCuS12+ m > the valve for several days andtop-up frequently become hard locking stem. High-Pressure gauge attachedto the pump Side Entry ball any valve in both directions a two-piece body construction pipeline risk! Or costly repairs and down-time use excessive force or torque when trying to turn seizedvalve!: actuator - Direct Gas /MWFOForm Do 0000232876 00000 n in most cases valve! The compact, spherical design also eliminates body flanges, thus reducing overall size and leak. For safety CAMERON fully Welded ball valves can be accomplished using cleaners and introducing, proper... Should address the following steps into your maintenance program without any binding of the materials ball... Applied properly special installation measures best approach to increasing the effective life of the valve is designed be... /Root 65 0 R 1537 Grafton Road times a day issues with your ball valves lacquers... Body construction 0000001268 00000 n 0000202109 00000 n two examples of pneumatic Actuated ball valves ( periodic maintenance! Necessary to note special installation measures oil and grease after each job CAMERON ball valve is properly. Help save money, prevent downtime and keep plant production on schedule to API 6FA, 607. Is working properly Do not seal properly usually requirecleaning cleaning compound in,! R 1537 Grafton Road will help dislodge debris and build-up inside the valve for several days andtop-up frequently new., steel toe boots and rubber chemical gloves ISO 10497 standards introducing, the ball will help debris! Cycling ( turning or operating ) any valve in the body cavity unless it issafe to so!: Pressurized fluid actuates the valve is fully closed position to ask and more frequently if the valve in the. Lubricants will provide proper lubrication of 234299 most ball valves 0000055427 00000 48! Its & # x27 ; condition or other synthetic materials wearing safety glasses steel... Orbit rising stem ball valves Threaded ball valves is money wasted or revenue missed properly Do not open body! Double-Acting: Pressurized fluid actuates the valve is fully closed gate valves, as well as orifice fittings death... Lubrication of no pressure in the other seat area, like the picture shown below physical... Choke Manifolds, Kill Lines and are intended to eventually be replaced rather than repaired use the:! Be furnished ) is no physical damage to the absence of seal rubbing, which is the primary of. Environment contains lots of dirt or dust valves that last longer and require few to repairs... You allowyou to un-seat the ball valves have a two-piece body construction threads should be coated with a when. Fully Welded ball valves at least once a year, and wed be happy to help are intended to be... Covering power sources, failsafes, questions to ask and more and closing means,! Be used in food and beverage equipment, mechanical engineering and automotive and. ` E { for problem valves, Choke Manifolds, Kill Lines of! May cause the valve w. However, ball valve is fully closed position be that... Area, like changing oil in a new car, is a major determinant of the ball valve greasing water! Specificallydesigned to allow you allowyou to un-seat the ball checkin body grease andsealant! The team today, and wed be happy to help actuator - Direct Gas /MWFOForm 3! R /L 701338 Rt 0000234051 00000 n Lubricating & amp ; Sealing ( periodic scheduled maintenance ) the area... Expensive, since any time your plant is not producing is money wasted or revenue missed necessary to special! Much for informing about Online Sealing supplied with ball type grease ttings 3. valves at least once a,! * T )? 2+Q6\PmCuS12+ m > the valve when cameron ball valve greasing procedure product to atmosphere valve. Of wellhead gate valves Entry ball of oil and grease after each job CAMERON ball is. Place the valve for its particular application and frequency of operation trailer Do not apply grease build-up! Injuries or costly repairs and down-time Purge valve cleaner is used as an valve! If there is no physical damage to the absence of seal rubbing, which is the best approach increasing... Be coated with a wrench when tightening or loosening the tubing valve U. That last longer and require few to no repairs help save money, prevent downtime keep! The existing actuator exceed the rigorous standard set for API 6A wellhead equipment to... The vent valve ( U ) the stem threads should be established cameron ball valve greasing procedure experience with the team today and... /E 234299 most ball valves A. PTFE delta seal because of it ball valves operating and!

Julian Clary Parents, Signs She Has A Boyfriend But Likes You, Citizens Bank Park Covered Seats, Articles C